Apple’s long-rumored iPhone Fold has moved into a major new phase of development — and the big news is that the company may have finally solved the ugly crease problem that has affected folding phones for years.
A Major Breakthrough: No More Crease
For nearly seven years, folding smartphones have struggled with durability issues — especially the visible crease in the middle of the screen. But according to new reports, Apple and Samsung have achieved a “crease-free design” after months of testing and several rejected prototypes.
How Apple Solved It
Even though Samsung is manufacturing the display, Apple reportedly redesigned many of the key components, including:
- The inner panel structure
- The material layering
- A revised folding hinge mechanism
- New bearings developed with partners New Rixing and Amfeno
This combination allows the screen to fold without leaving a permanent crease — something no brand has truly perfected until now.
Why This Is a Big Deal
Other folding phones — even premium Samsung models — have always struggled with:
- A visible crease when unfolded
- Dust getting trapped in the hinge
- Screens that wear out too quickly
- Weak durability
Apple reportedly rejected many display designs from Samsung until the crease was nearly invisible. Now, after a major breakthrough, Apple has given the green light for limited production.
Apple’s Special Touch
Even though Samsung is helping build the display, Apple:
- Redesigned the inner layers
- Reworked the hinge mechanism
- Added new custom bearings
- Changed the way the screen is pressed and laminated
This is why Apple believes the crease issue is finally solved.
What This Means for Users
The iPhone Fold won’t just be another folding phone — Apple wants it to be the first crease-free foldable, setting a new standard in the industry.
If these early tests go well, Apple could soon begin larger batch testing — the stage right before mass production. That means the official launch could happen as early as next year.
What to Expect
- A premium, ultra-thin foldable design
- A price rumored around $2,400
- Possibly branded as iPhone Ultra
- A design closer to an iPad mini when unfolded
Production Moves Forward
Reports say that Apple has moved the device into the EVT stage (Engineering Validation Testing). This is the phase where early units closely resemble the final product. Typically, around 100 test devices are produced for internal evaluation.
Foxconn (Hon Hai Group) has even set up a dedicated production line, showing that the iPhone Fold is no longer experimental — it’s entering serious pre-production.
How Much Will It Cost?
The iPhone Fold (possibly called the iPhone Ultra) is expected to be one of Apple’s most expensive devices ever, with estimates reaching $2,400. If everything stays on schedule, it could launch next year.
Advice for Readers
If you’re considering buying a folding phone — especially Apple’s first-generation model — here are some smart tips:
⭐ Wait for real-world durability tests
Even with Apple’s improvements, folding screens can be delicate. Early reviews from tech experts will reveal how durable it actually is.
⭐ Compare prices before upgrading
At a rumored $2,400, the iPhone Fold will be a premium device. Make sure it fits your budget, and compare it with alternatives from Samsung, Google, and others.
⭐ Don’t rush the upgrade
First-generation Apple products often improve significantly in the second generation. If you want the best value, waiting might be the smarter choice.
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